Zurich Ice Rink Saves Up to 52% Energy with REALice Vortex Technology


Objective

To evaluate the energy-saving potential and ice quality impact of the REALice vortex water treatment system at a regional Swiss ice rink under real-world operational conditions.

Technology Description – REALice®

  • Uses vortex motion to remove microbubbles and degas water without chemicals or energy input.
  • Allows rinks to resurface using cold water (~15°C / 59°F) instead of traditional hot water (~60°C / 140°F).
  • Results in faster freezing, denser ice, and reduced maintenance needs.

Test Location & Scope

  • Location: KEBO Oerlikon, Zurich – Hall 2
  • Timeframe: August 2019 vs. August 2020 (controlled comparative weeks)
  • Parameters measured:
    • Energy consumption (kWh)
    • Ice and outdoor temperatures
    • Ice quality and maintenance effort

Key Findings

AspectObserved Result with REALice
Energy SavingsUp to 52% lower energy use during resurfacing on hot days
Ice QualityHarder, denser ice, fewer gouges and blowouts
Ice MaintenanceFaster freezing, less snow buildup, compact shavings
Temperature StabilityMaintained consistent ice temperatures (−3.5°C to −3.8°C)
Operator FeedbackUniversally positive across 5+ veteran ice techs

Feedback from Ice Technicians

  • No spider cracks on base layers
  • Ice is more compact, with better skate performance
  • Denser ice shavings allow larger machines to clean more per round
  • Fewer deep cuts, especially from figure skaters
  • Ice temperatures required less adjustment, reducing refrigeration stress

Conclusions

  • REALice enables significant operational energy savings, particularly during hot weather.
  • Ice quality is consistently improved, even with reduced ice thickness.
  • The system supports lower maintenance, better ice performance, and GHG reduction.
  • Recommended for continued use and deeper integration in municipal or competitive rinks.
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